Two types of valves designed to be used in micro-hydraulic devices have been built at the Institute of Electron Technology in Warsaw. Active elements of the valves have been made of silicon, using advanced technologies employed in the production of semiconductor systems. The new microvalves can regulate the flow of liquids and gases under extremely high pressures.
Currently commercially available valves designed for micro-hydraulic systems are purely mechanical constructions and do not provide the degree of tightness necessary to efficiently regulate the flow of fluids under pressure of many atmospheres. Micromechanical valves made in silicon, using technologies employed in the processing of semiconductor materials, have been built at the Institute of Electron Technology (ITE) in Warsaw. "Our silicon microvalves provide tightness up to microlitres per minute for pressures of the order of a few dozen atmospheres. We believe there is still some room for improvement," says Paweł Kowalski, engineer at ITE, one of the designers.
Two silicon microvalves have been built at the Institute of Electron Technology: a check valve, which does not require any control, and a through-flow valve, electronically controlled by means of a piezoelectric stack. The devices belong to a category of micromechanical systems known as MEMS (Micro Electro-Mechanical Systems). The key elements of both of them are silicon membranes and specially shaped sockets made with micrometre accuracy.
In the check valve, pressure applied in the direction of the flow causes the silicon membrane to deform, allowing liquid or gas to flow freely. Pressure applied in the opposite direction presses the membrane against an inlet opening, blocking it. The sensitivity of the valve and the pressure range depend on the thickness of silicon brackets holding the membrane in place over the opening. "The main advantage of the valve is its extremely simple construction," argues Kowalski.
In the electronically controlled valve, the silicon membrane is propped against a piezoelectric stack. Depending on the applied voltage, the stack expands or contracts, deforming the membrane and shutting off or allowing the flow of liquid. If the stack is powered by a voltage of 24 V, the valve will operate at pressures up to 50 atmospheres. In case of a voltage of 150 V, the pressures can reach up to 200 atmospheres. The pressure range can also be expanded without increasing the voltage, by increasing the size of the piezoelectric stack.
The silicon elements of both valves are the result of consecutive processes of plasma etching, photolithography and deposition of silicon and aluminium oxides. The advanced production technologies of the working elements of the valves, typical for production processes of electronic systems, are by no means cheap. Nevertheless, up to several dozen working elements can be produced out of a single silicon plate in a single production cycle, which significantly reduces the unit price. The finished silicon elements of the valves are then mounted in metal casings.
Works on the silicon microfluid valves have been financed from the statutory funds of the Institute of Electron Technology.
The Institute of Electron Technology in Warsaw (ITE) carries out research in the field of electronics and solid-state physics. It develops, implements and popularizes state-of-the-art micro- and nanotechnologies in photonics and micro- and nanoelectronics. The Institute focuses on optoelectronic detectors and radiation sources, state-of-the-art semiconductor lasers, micro- and nanoprobes, nuclear radiation detectors, microsystems and sensors for interdisciplinary applications, as well as application-specific integrated circuits ASIC. In order to allow easier access to the technology, construction and measurement services for industrial and science and research units, the Institute has established the Centre of Nanophotonics, the Centre of Nanosystems and Microelectronic Technologies and the Laboratory for Multilayer and Ceramic Technologies.